Services
Range of services that enable you to focus on what matters most
OPEX Department for Small and Medium Companies
This process will empower your team to make real time data driven decisions. By installing and collecting real time metrics on production performance and output, you’ll gain unprecedented insights into your plant’s operations.
Our platform enables your teams to quickly identify and fix constraints that are hurting your plant’s performance, leading to improved efficiency and profitability.
With 24/7 access to insights and data at your fingertips, you can stay informed and act from any location. Our user-friendly platform makes it easy to track performance, identify trends, and monitor key performance indicators.
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OEE
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TEEP
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Efficiency
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Effice
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Set - Up Time
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Goal Alerts and OEE Alerts
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Up Time
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Daily Production reports
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Top Losses report
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Operational Tactical Reports
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Down Time analysis
Revolutionize your factory floor with Smart Daily Management. Our cutting-edge platform provides unparalleled visibility, priority, and structure, enabling you to solve problems in real-time and improve your operations.
With Smart Daily Management, you’ll have access to a comprehensive suite of tools designed to drive accountability and optimize performance. Our structured approach includes four levels of daily management meetings, known as “S.Q.D.I.P.C” .
This structure will provide a framework for managing your operations and driving continuous improvement. Through these meetings, you’ll be able to track progress, monitor performance, and identify areas for improvement. . With Smart Daily Management, you’ll gain unprecedented insights into your operations and be able to take action in real-time to drive success.
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Management KPI’s
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Operation Reports
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Daily Production reports
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Top Losses report
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Operational Tactical Reports
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Strategic Reports
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Down Time analysis
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OEE Report
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Machine/ Line/Plant reports
Program includes a range of training options:
•Customized Yellow Belt Training
•Customized Green Belt Training
•Customized Black Belt Training
•Customized TOC (Theory of Constraints) Training
•Customized Digital Data Training
Each training option is tailored to the specific needs of your organization, ensuring that your employees receive the knowledge and skills they need to drive continuous improvement and optimize performance.
Our experienced trainers will work closely with your team to ensure that they are engaged and motivated throughout the training process. We use a range of interactive, hands-on training techniques that make learning enjoyable and effective.
With our Lean and Smart Manufacturing Training Program, you’ll be able to build a culture of continuous improvement that drives success and growth.
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White Belt–Program
Introduction to Lean transformation
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Yellow Belt – Program
Understanding Lean transformation
Introduction to Lean Philosophy
Basic tools for problem solving -
Green Belt – Program
Lead lean transformation
Introduce to Lean Philosophy
Provide management tools for problem solving
Identifying constraints.
Introduction to “Theory of Constraints ” – TOC
Introduce to Data Analysis “speak with the data” -
Black Belt – Program
Lean transformation strategy development
Learn how to assess a business and create an intervention strategy based on assessment.
By gaining a deep understanding of your company’s current state, including its operations, culture, and business objectives, we can develop a tailored roadmap that we call the “Lean Future”
This roadmap serves as your guide to achieving your digital transformation goals. It includes a clear, concise Hoshin Kanri that outlines the necessary steps for success. We’ll also recommend the next steps in terms of strategy, projects, and initiatives, so you can make informed decisions about your company’s future.
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Business Vision
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Business Strategy
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Smart Manufacturing level
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Foundation for Lean
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Lean Knowledge
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Lean Tools
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Problem-Solving
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Bottlenecks
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Constraints
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Employees involvement
Revolutionize your maintenance management with Smart Maintenance software. this platform is designed to provide comprehensive maintenance management for your manufacturing equipment, with features that includes:
– Scheduled periodic and non-periodic maintenance tasks
– Real-time monitoring of progress vs. plan
– Advanced analytics to detect process deterioration, predict failures, and analyze maintenance data.
With Smart Maintenance, you’ll be able to streamline your maintenance operations and optimize equipment performance. Our user-friendly platform makes it easy to track maintenance tasks, monitor progress, and identify areas for improvement. With our advanced analytics tools, you’ll gain unprecedented insights into your equipment’s performance, enabling you to take action in real-time to prevent failures and improve efficiency.
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Equipment management
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Spare-parts Tracking
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Materials Tracking
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Tooling Meaning
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Preventive maintenance
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Preventive maintenance
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Inventory management
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Manufacturing floor layout
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Maintenance analytics
Our main goal is to optimize the use of human resources, materials, and equipment, while reducing operating and material costs and increasing throughput.
Our services include:
1. Process Design: Our team of experts will work closely with you to design and optimize your production processes, ensuring maximum efficiency and cost-effectiveness.
2. Process Planning: We will develop a comprehensive plan for the implementation of your optimized production processes, including timelines, resource allocation, and performance metrics.
3. Process Implementation: Our experienced team will oversee the implementation of your optimized production processes, ensuring a smooth transition and minimal disruption to your operations.
With our services, you’ll be able to achieve significant improvements in efficiency, productivity, and profitability
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Time Study
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Process Improvement
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Cycle time reduction
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Factory Layout Improvement
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Process analysis
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OPF Design
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Automation
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Ergonomic
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Line Design
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New Product Support