Services

Range of services that enable you to focus on what matters most

OPEX Department for Small and Medium Companies


Business and Lean Assessment – Assess, Recommend,  Improve Hands-On , and Monitor.   Full support A to Z

Lean  Program – Business Assessment and Roadmap , Kaizen Workshops / Kaizen facilitation &  VSM-Value Stream Mapping ,  Kanban Program,
Production Optimization ,SMED Quick Changeovers,  Lean Leadership,  5S Implementation,   Standard Operating Procedure development and implementation
 
T.O.C – Theory Of Constraints program and 5 steps of focus
 
RtOI – Real time Operational Intelligence –  Managing with Real Time Data, See the past , current and future with AI

QMS – Quality Management System Program

Monitor any machine. Any process. Anywhere

This process will empower your team to make real time data driven decisions. By installing and collecting real time metrics on production performance and output, you’ll gain unprecedented insights into your plant’s operations. 

Our platform enables your teams to quickly identify and fix constraints that are hurting your plant’s performance, leading to improved efficiency and profitability.

With 24/7 access to insights and data at your fingertips, you can stay informed and act from any location. Our user-friendly platform makes it easy to track performance, identify trends, and monitor key performance indicators.

  • OEE

  • TEEP

  • Efficiency

  • Effice

  • Set - Up Time

  • Goal Alerts and OEE Alerts

  • Up Time

  • Daily Production reports

  • Top Losses report

  • Operational Tactical Reports

  • Down Time analysis

Daily Management boards
What to do with the Data

Revolutionize your factory floor with Smart Daily Management. Our cutting-edge platform provides unparalleled visibility, priority, and structure, enabling you to solve problems in real-time and improve your operations.

With Smart Daily Management, you’ll have access to a comprehensive suite of tools designed to drive accountability and optimize performance. Our structured approach includes four levels of daily management meetings, known as “S.Q.D.I.P.C” .

This structure will provide a framework for managing your operations and driving continuous improvement. Through these meetings, you’ll be able to track progress, monitor performance, and identify areas for improvement. . With Smart Daily Management, you’ll gain unprecedented insights into your operations and be able to take action in real-time to drive success.

  • Management KPI’s

  • Operation Reports

  • Daily Production reports

  • Top Losses report

  • Operational Tactical Reports

  • Strategic Reports

  • Down Time analysis

  • OEE Report

  • Machine/ Line/Plant reports

lean school
Transform your workforce with comprehensive Lean and Smart Manufacturing Training Program, designed to involve employees at all levels of your organization.

Program includes a range of training options:

•Customized Yellow Belt Training
•Customized Green Belt Training
•Customized Black Belt Training
•Customized TOC (Theory of Constraints) Training
•Customized Digital Data Training

 

Each training option is tailored to the specific needs of your organization, ensuring that your employees receive the knowledge and skills they need to drive continuous improvement and optimize performance.
Our experienced trainers will work closely with your team to ensure that they are engaged and motivated throughout the training process. We use a range of interactive, hands-on training techniques that make learning enjoyable and effective.
With our Lean and Smart Manufacturing Training Program, you’ll be able to build a culture of continuous improvement that drives success and growth.

  • White Belt–Program

    Introduction to Lean transformation

  • Yellow Belt – Program

    Understanding Lean transformation
    Introduction to Lean Philosophy
    Basic tools for problem solving

  • Green Belt – Program

    Lead lean transformation
    Introduce to Lean Philosophy
    Provide management tools for problem solving
    Identifying constraints.
    Introduction to “Theory of Constraints ” – TOC
    Introduce to Data Analysis “speak with the data”

  • Black Belt – Program

    Lean transformation strategy development
    Learn how to assess a business and create an intervention strategy based on assessment.

Business Assessment and Road Map
Transformation starts with a thorough business assessment and process analysis.

By gaining a deep understanding of your company’s current state, including its operations, culture, and business objectives, we can develop a tailored roadmap that we call the “Lean Future”
This roadmap serves as your guide to achieving your digital transformation goals. It includes a clear, concise Hoshin Kanri that outlines the necessary steps for success. We’ll also recommend the next steps in terms of strategy, projects, and initiatives, so you can make informed decisions about your company’s future.

  • Business Vision

  • Business Strategy

  • Smart Manufacturing level

  • Foundation for Lean

  • Lean Knowledge

  • Lean Tools

  • Problem-Solving

  • Bottlenecks

  • Constraints

  • Employees involvement

TPM - Maintenance Management
CMMS/ EAM

Revolutionize your maintenance management with Smart Maintenance software. this platform is designed to provide comprehensive maintenance management for your manufacturing equipment, with features that includes:
– Scheduled periodic and non-periodic maintenance tasks
– Real-time monitoring of progress vs. plan
– Advanced analytics to detect process deterioration, predict failures, and analyze maintenance data.

 

With Smart Maintenance, you’ll be able to streamline your maintenance operations and optimize equipment performance. Our user-friendly platform makes it easy to track maintenance tasks, monitor progress, and identify areas for improvement. With our advanced analytics tools, you’ll gain unprecedented insights into your equipment’s performance, enabling you to take action in real-time to prevent failures and improve efficiency.

  • Equipment management

  • Spare-parts Tracking

  • Materials Tracking

  • Tooling Meaning

  • Preventive maintenance

  • Preventive maintenance

  • Inventory management

  • Manufacturing floor layout

  • Maintenance analytics

Process Engineering
Unlock the full potential of your production processes with our comprehensive design, planning, and implementation services.

 Our main goal is to optimize the use of human resources, materials, and equipment, while reducing operating and material costs and increasing throughput.

Our services include:
1. Process Design: Our team of experts will work closely with you to design and optimize your production processes, ensuring maximum efficiency and cost-effectiveness.
2. Process Planning: We will develop a comprehensive plan for the implementation of your optimized production processes, including timelines, resource allocation, and performance metrics.
3. Process Implementation: Our experienced team will oversee the implementation of your optimized production processes, ensuring a smooth transition and minimal disruption to your operations.
With our services, you’ll be able to achieve significant improvements in efficiency, productivity, and profitability

  • Time Study

  • Process Improvement

  • Cycle time reduction

  • Factory Layout Improvement

  • Process analysis

  • OPF Design

  • Automation

  • Ergonomic

  • Line Design

  • New Product Support

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